Filson 5-layer Sintered Wire Mesh

Your Reliable 5-layer Sintered Wire Mesh Manufacturer In China

Filson 5-layer sintered wire mesh has a standard 5-layer structure: protective layer, filter control layer, dispersion layer, support reinforcing layer, and reinforcing layer. Therefore, it can always achieve the higher filtration precision with 0.5-300μm and longer service time than traditional wire mesh.

In addition, Filson 5-layer sintered wire mesh is reusable and cleanable. After a period time of using, we recommend to clean it by physical or chemical methods, such as back flushing or ultrasonic.

Contact us today for more information about Filson 5-layer sintered wire mesh and instant quote!

5 Layer Sintered Wire Mesh- The Ultimate FAQ Guide

The 5-layer sintered wire mesh is a subject that arouses questions in the heart of many. The good news is, this guide will provide answers to the many questions you have.

Follow through, as you will have clarity at the end of it all.

What Is A 5-Layer Sintered Wire Mesh?

The 5-layer sintered wire mesh is a combination of 5 layers of wire meshes through the process of sintering.

Each layer has different diameters and openings and undergoes sintering to improve the stainless steel wire mesh features.

5-layer Sintered Wire Mesh

What Is The Standard Size Of A 5-layer Sintered Wire Mesh?

The 5-layer sintered wire mesh has a variety of standard sizes accepted in the industry.

They include;

• 480 mm x 480 mm
• 480 mm x 980 mm
• 500 mm x 1000 mm
• 600 mm x 1200 mm
• 610 mm x 1219 mm
• 610 mm x 1250 mm
• 1000 mm x 1000 mm
• 1200 mm x 1200 mm

It is ideal to note that manufacturers can design other sizes depending on what the customer wants.

What Are The Specifications Of A 5-Layer Sintered Wire Mesh?

On a general scale, the specifications of the 5-layer sintered wire mesh include the following.

• Material: stainless steel 304 L, 304, 316, 316 L, Monel, Alloy Steel Hastelloy, Nickel, bronze, and Inconel.
• Porosity: 37%
• 7mm standard thickness
• 5 – 300μm filtration accuracy
• -200º C – 600ºC operating temperature

See the table below for more technical information

What Is The Process Of Sintering A 5-Layer Sintered Wire Mesh?

Diffusion bonding is another name for the sintering process.

Sintering is a process that employs heat and pressure to merge multi-layers of mesh. It uses the concept where the heat is below the melting point of the material.

The process involves;

• Placing a single layer of fine woven wire mesh between double layers of coarser woven meshes usually square in shape.
• Then, the addition of another two-layered tough dutch woven wire mesh.
• Finally, the application of heat and pressure on all five layers to make them bond into a solid piece

5-layer Sintered Layout

Which Industries Use The 5-Layer Sintered Wire Mesh?

The 5-layer sintered has its application in several industries. Let’s see what they are.

• Powder industry: this involves its usage in gas homogenization. Gas homogenization is a form of treatment that increases its efficiency.
• Mechanical industry: this industry uses the 5-layer sintered wire mesh for filtration of hydraulic oil lubricant.
• Steel industry: in this industry, the application of the 5-layer sintered wire mesh falls in the production of sulfur plates.
• Electrical industry: you can use the sintered mesh to fabricate sound splitters
• Pharmaceutical industry: drying, filtering, and washing of materials are the uses of the 5-layer sintered wire mesh in this industry
• Chemical fiber film industry: it finds its usage in polymer melt purification and filtration
• Petrochemical industry: used for corrosion liquid filtration

What Are The Key Features Of A 5-Layer Sintered Wire Mesh?

The 5-layer sintered wire mesh has some amazing features, and they include;

• High accuracy: the 5-layers sintered wire mesh has a filtration granularity between 1-100 micrometers. These granularity coefficients improve filtration performance
• Heat resistance: can resist continuous filtration between -200ºC – 600ºC
• Quality resistance to pressure due to its fourth and fifth layers
• Suitable for laser cutting
• It has a high resistance to corrosion
• Changeable layers of filter
• Supports welding, cutting, punching, bending, and stretching
• Resistant to the deformation of filter mesh
• It has good compressive strength and mechanical strength
• Suitable for environments with high viscosity

What Are The Applications Of A 5-Layer Sintered Wire Mesh?

The applications of a 5-layer sintered wire mesh are;

• Filtration and purification of polymer melts
• Filtration of water
• Filtration of chemicals
• Production of sulfur plates
• Gas homogenization
• Filtration of hydraulic fuels
• Sound splitters fabrication
• Drying of several materials
• Fluidization of aggregate materials in driers, storage silos, conveyors, coolers, and wagons
• Breather vents
• Solid particles separation
• Transpiration cooling in high-temperature situations
• Used to limit current

How Does A 5-Layer Sintered Wire Mesh Work?

The 5-layer sintered mesh is a piece of filtration equipment. The layers create a barrier between the contaminants and the fluid.

If it is the case of vapor and gas, the gas goes through the mesh filter. The adhesive force between the particles traps the impurities on the mesh filter.

The trapped contaminants form a cake. So the cake is removed from the filter using a backflow of gas.

What Are The Benefits Of A 5-Layer Sintered Wire Mesh?

The benefits of a 5-layer sintered wire mesh are quite a hand full. So, let’s see what they are;

• The 5-layer sintered wire mesh does not rust due to its anti-corrosion properties
• Flexible usages, since it is suitable for stretching, bending, welding, punching, and cutting
• The 5-layer sintered mesh has a durable life span due to its high strength. Hence you use it for a long time.
• High viscosity and pressure environment does not limit the filtration performance of the 5-layer sintered wire mesh
• Consistent and reliable filtration accuracy since its filtration granularity ranges from 1-100μm
• Since it has two protective layers, its filter mesh cannot lose shape(i.e., deform)
• The 5-layer sintered wire mesh is very easy to clean
• Resist high temperatures
• You can easily customize the 5-layer sintered wire mesh to suit several operations
• The 5-layer sintered wire mesh is very economical

What Are The Limitations Of A 5-Layer Sintered Wire Mesh?

It is difficult to pinpoint the limitations of the 5-layer sintered wire mesh. However, the situation is a result of the many benefits the 5-layer sintered wire mesh offers.

How To Clean A 5-Layer Sintered Wire Mesh?

It is pretty easy to clean a 5-layer sintered wire mesh. Hence, you can use two methods to clean this mesh: the physical and chemical methods.

Physical Method

There are different cleaning techniques under the physical method.

Ultrasonic cleaning

Ultrasonic cleaning involves the use of ultrasound frequencies and cleaning solvents to clean the 5-layer sintered wire mesh.

Here is how it works; you put the sintered mesh in the ultrasound cleaner, usually tank-like. Then, the cleaner creates waves of high frequency that result in the movement of liquids.

The liquid(cleaning solvent) movement removes dirt or contaminants from the 5-layer sintered wire mesh.

The cleaning solvent can be water or any other prescribed chemicals.

Backwash with cleaning gas

The backwash involves pumping the cleaning gas backward. There is an increased flow due to the backward movement, which eliminates the particles or contaminants.

Chemical Method

The chemical method refers to the use of chemicals to clean the 5-layer sintered wire mesh.

In this method, you can do the following;

• Use alkali(diluting acid) to clean the 5-layer sintered wire mesh
• Use oxidizer or surfactant, as well as other suitable cleaning agents

How Do You Know The Best 5-Layer Sintered Wire Mesh Manufacturers?

The 5-layer sintered wire mesh is an important filter, and you cannot afford to fall into the hands of poor manufacturers.

Here are a few things that will guide you to know the best manufacturers out there.

Professionalism

Check out how professionally they carry out their operations. Professionalism will cover how they communicate with themselves and customers(you).

It also entails how committed they are to their services.

Experience And Expertise

Do a background check. Try to find out how long the manufacturer has been in the industry. Please do not stop there; check how many successful 5-layer sintered wire mesh they have done.

The experience will cover both the management and the employees. A manufacturer with a good level of experience in making 5-layer sintered wire mesh should be your choice.

Customer Reviews

You are sometimes not the first person to seek the manufacturer’s services. So dig up some reviews to find out what previous customers are saying about their sintered mesh.

Take note of what people say about the product’s quality and lead time.

Industrial Certifications

Every industry has its regulatory body, and this is no different. Therefore, your go-to manufacturer should have the necessary certifications to operate as a manufacturer in this field.

The certification shows that they are recognized and have good facilities to produce the 5-layer sintered wire mesh.

Fair Pricing

Although people believe that the best manufacturers should charge the highest, it is quite not true. A good pricing system that is neither too low nor outrageous gives a level of credibility.

Updated Production Model and Technology

Time continues to change, and industrial methods and practices change too. Therefore, a good manufacturer should be up to date with the latest technology or working model.

Updated technology boosts the efficiency of the manufacturer and the product itself.

Is The 5-Layer Sintered Wire Mesh Expensive?

The cost of a 5-layer sintered wire mesh varies from one manufacturer to the other.

But on an average scale, the 5-layer sintered wire mesh is not expensive but quite reasonable.

What Are The Uses Of  A Cartridge In A 5-Layer Sintered Wire Mesh?

Although there seems to be a connection, a cartridge is different from the 5-layer sintered wire mesh.

The cartridge is tubular-like equipment used for filtration and not a part of the 5-layer sintered wire mesh.

The connection is this; you can make cartridge filters with sintered wire mesh.

What Is The Layer Structure Of The 5-Layer Sintered Wire Mesh?

The 5-layer sintered wire mesh has five layers, just as the name implies. See the layers below;

Protective Layer

It is the first layer so, its primary use is for protection, as the name implies. It is the most exposed layer to the environment, keeping the succeeding layers(control layer) free of debris.

Control Layer

It follows the protective layer. Finally, the control layer dictates the filtration rating of the mesh system.

The control layer can be a dutch weave, square weave, till weave, etc.

Dispersion Layer

The dispersion layer comes after the control layer, where the separation of particles or fluid occurs.

Reinforcing Layer

The 5-layer sintered wire mesh has two reinforcing layers. Both layers follow each other after succeeding the dispersion layer.

The double reinforcing layer provides strength and support to the 5-layer sintered wire mesh.

5-layer Sintered Wire Mesh Structure

Which Material Do You Use To Make A 5-Layer Sintered Wire Mesh?

The 5-layer sintered wire mesh manufacturers use the following materials

AISI304 (Stainless Steel)

It is the most versatile stainless steel; hence it suits several uses.

The AISI304 has the following chemical composition

• 07% Carbon
• 03% Sulphur
• 5% – 19.5% Chromium
• 2% Manganese
• 11% Nitrogen
• 8-10.5% Nickel
• 05% Phosphorus
• 1% Silicon

AISI304L (Stainless Steel)

It is the lower grade of the AISI304. The AISI304L also goes by the name stainless steel 1.307.

Here are its chemical composition

• 03% Carbon
• 2% Manganese
• 015% Sulphur
• 8-10.5% Nickel
• 5 – 19.5% Chromium
• 045% Phosphorus
• 10% Nitrogen

Other traits

• It does not require post welding annealing
• Its machinability is top-notch

AISI316

It contains more molybdenum which improves its corrosion resistance.

The following are its chemical composition

• 50 – 18.50% Chromium
• 05% Phosphorus
• 2% Manganese
• 2- 2.50% Molybdenum
• 10-13% Nickel
• 02% Sulphur
• 1% Silicon
• Carbon proportion of 0.07%

AISI316L

It also goes by the name stainless steel 1.4404.

Here is a list of its chemical properties.

• 03% Carbon
• 1% Silicon
• 2% Manganese
• 05% Phosphorus
• 5 – 18.5% Chromium
• 10 – 13% Nickel
• 2-2.5% Molybdenum
• 02% Sulphur
• Balanced proportion

Other materials include

• Monel
• Special alloy
• Titanium
• Steel Hastelloy

It is best to know that the manufacturer’s use of these extra materials is dependent on customer demands.

What Is The Micron Rating OF A 5-layer Sintered Wire Mesh?

The micron rating determines the size of particles retained by the filter. For example, a 7micron filter will prevent particles of 7micron or larger from passing through its meshes.

For a 5-layer sintered wire mesh, the common micron rating falls between 0.5μm to 100μm.

5, 10 Micron Sintered Wire Mesh

20,30,50 Micron Sintered Wire Mesh

Which Filter Elements Can You Make Using The 5-Layer Sintered Wire Mesh?

You can form the following elements with the 5-layer sintered wire mesh.

Filter Cartridges

Filter Cartridge

A filter cartridge is a piece of filtration equipment that is tubular.  Several industries use the filter cartridge to meet their filtration needs.

The filter cartridge is of two categories, namely, depth filter cartridge and surface filter cartridge.

The depth filter cartridge holds the pollutants or contaminants within the filter media. In contrast, the surface filter prevents the contaminants from penetrating the filter media.

Filter Basket

The filter basket has a bowl shape and serves as filtration equipment. It can filter coarse particles or those with low contamination.

Filter Basket or Strainer

It is suitable for liquid filtration and installation in pressure lines for the protection of downstream plants.

Filter Disc

The sintered wire mesh is ideal for making the disc shape filter elements. These filter elements aid the plates and frame. You can use them in their simplest form to extract particles from liquid.

Filter Disc Plates

Filter Cones

As the name implies, they are filter elements with a cone shape. Their application is primarily in the pharmaceutical industry and oil and gas industry.

Examples are grater cones and grinding cones.

Filter Cones

Filter Tubes

It is usually a stainless steel mesh filter. The stainless steel goes through coiling beyond one layer to form a tube. The filter tubes are suitable for the filtration of liquid and gas in the pharmaceutical industry.

It also finds relevance in the oil and gas industry.

Filter Tubes

Which Are The Different Types Of Weaves In Terms Of A 5-Layer Sintered Wire Mesh?

You can weave the sintered wire mesh using the following ways.

Dutch Weave

The dutch has evenly spaced openings and reasonably low permeability. It is typically a stainless steel product, but other alloys still play a role in its production.

The dutch weave mesh filter occurs in coolers production, powder transportation, liquid filtration, laboratory field beds.

Dutch Weave

Plain Square Weave

You can see through a square weave mesh. But due to its structure, it has limited filtration ability.

To improve the filtration of the plain square weave, you will need to sinter many layers of the square weave.

After sintering, it becomes very thick and finds its usage in air filtration and fluid filtration.

Plain Square Weave

For all your 5 layer sintered wire mesh filters, you can contact us now.